CRYSTALLINE CAPILLARY WATERPROOFING FOR CONCRETE AND MORTAR.
DESCRIPTION
Hind Crystal Seal is a capillary waterproofing formulation of proprietary blends of moisture active chemicals, quartz, sand and cement. The chemical contained in Hind Crystal Seal formulations requires the presence of moisture for the chemical reaction to take place and in combination with the “free lime”, the chemical in Hind Crystal Seal forms long chain complexes which crystallizes in the capillaries. It conforms to IS: 2645-2003 & ACI 212.3R -2010.
USES
Hind Crystal Seal protects concrete and mortar making it 100% waterproof. It improves the adhesion between top coat and concrete or mortar. It is used for waterproofing of water reservoir, water tower, tunnels, dams, canals, concrete pipes, water treatment plant, sea wall, bridges and decks etc.
ADVANTAGES
APPLICATION
It has to be ensured before application that all concrete and mortar surfaces are clean free from dust, laitance, oil and grease. The surfaces to be pre-wetted, so that it is completely saturated. Hind Crystal Seal is to be applied on damp surfaces and there should be no standing water. Hind Crystal Seal 10kg (One bag) is to be mixed with 3-3.5 Litre of clean water for 3 (three) minutes using a slow speed mechanical mixer (60 rpm) until a uniform homogenous mix is obtained. Use brush or roller for application. We recommend 2 coats to be applied in interval of 3-4 hours to give better results. Hind Crystal Seal is a cementitious based products, and the treated surface with Hind Crystal Seal is to be properly cured by covering it with damp cover or moist curing for at least 5-7 days. Hind Crystal Seal can be applied immediately on new concrete surface as soon as the formwork has been removed.
PROPERTIES
Aspect | Grey Powder |
Bulk density gm/cc | 1.25 |
Water Penetration (BS EN 12390 Part 8:2000) | Nil |
Water Pressure Head (mtr) | 40-50 |
Corrosion Resistance (pH) (mixed with water) | 10 + 1
|
Particle Size (micron) | 40-150 |
Heat Resistance (ASTM C 1064-86) | Same as Concrete |
Service Life | Same as RCC |
COVERAGE
Brushing – 0.70 -1.20 Kg per Sq. Mtr. per Coat depending on the porosity of the surface.
SHELF LIFE
Best before 12 months from the date of manufacture. Should be stored in a cool and dry place away from direct sunlight at temperature ranging between 20 C (Min.) and 45 0 C (Max.).
PACKING
10 Kg. in HDPE Bag.
HANDLING PRECAUTION
Hind Crystal Seal is non-toxic but ingestion is to avoided. If contact with eyes occurs, wash well immediately with water and seek medical advice.
CRYSTALLINE INTREGRAL WATERPROOFING ADDITIVE FOR CONCRETE AND MORTAR
DESCRIPTION
Hind Crystal Seal (I) is an unique formulation of crystalline powder additive for concrete & mortar. The active chemicals in the compound reacts with the moisture in fresh concrete and by products of cement hydration resulting to catalytic reaction to yield non-soluble crystalline formation sealing the pores and capillary tracts of the concrete permanently and also prevents ingress of water and other liquids from all direction. It conforms to IS: 2645-2003 & ACI 212.3R – 10.
USES
Hind Crystal Seal (I) protects concrete making it 100% waterproof. It is used for waterproofing of water reservoir, basements, foundations, water tower, tunnels, subways, swimming pools, parking lot, dams, canals, concrete pipes, water treatment plant, sea wall, bridges, decks and any concrete mix requiring waterproofing.
ADVANTAGES
APPLICATION
Hind Crystal Seal (I) should be added to concrete at the time of batching subject to the various type of the batching plant and operation. The following process is recommended for best results. After batching of Coarse aggregates, Fine aggregate, Cement and mineral admixture, Hind Crystal Seal (I) is sprinkled and dry mixing is carried out to get an uniform dry mixture. Finally gauging water with plasticizer is added and mixing is continued to get even consistency of the mix. Hind Crystal Seal (I) should not be added to gauging water and it is not recommended.
It is always advisable to carry out trial mixes to produce concrete and properties such as workability, setting time and compressive strength is achieved as per requirement. In hot weather conditions, addition of Hind Crystal Seal (I) into concrete accelerates the setting time of concrete. Curing to be carried out as per standard practice for concrete produced by addition of Hind Crystal Seal (I) .
PROPERTIES
Aspect | Light Grey Powder |
Bulk Density | 1.3 + 0.02 Kg/ Lit |
pH | 12-12.5 |
Chloride Content % (w/w) | 0. 02 (Max. 0.1% declared) |
Volatile Organic Content | Nil |
CHARACTERISTICS (INDICATIVE)
PROPERTIES | Without HIND CRYSTAL SEAL (I) | With HIND CRYSTAL SEAL (I) |
Setting Time (Initial) mins. | 130 | 137 |
Setting Time (Final) mins. | 171 | 178 |
Compressive Strength MPa | 38.2 (3 days) | 38.7 (3 days) |
49.3 (7 days) | 52.2 (7 days) | |
Water Permeability (v/v) of Control Mix (IS: 2645) | 100 | 19 |
Chloride Ion Content % (w/w) | Not Applicable | 0. 02 (Max. 0.1% declared) |
Note: OPC 53 grade cement was used to all above mentioned tests.
Typical Test Results (Fresh & Hardened Concrete Incorporating HIND CRYSTAL SEAL (I) as per ASTM C 494 (Compatability Test)
Tests | Reference Mix | With HIND CRYSTAL SEAL (I) | Test Method |
Dosage (by weight of Cement) | X | 0.8% | |
Slump in mm | 200 (Initial) | 210 (Initial) | ASTM C 143 |
135 (After 120 mins) | 150 (After 120 mins) | ASTM C 143 | |
Compressive Strength (N/mm2 ) | 32.2 (7 days) | 31.6 (7 days) | ASTM C 192 |
42.3(28 days) | 42.5(28 days) | ASTM C 192 | |
47.1(365 days) | 48.7(365 days) | ASTM C 192 | |
Shrinkage Reduction | X | 39% | ASTM C 157 |
Reduction of Chloride Ion diffusion % | X | 66% | ASTM C 1556 |
Alkali Silica Reaction | X | No Effect, Passes Test | ASTM C 1260 |
Water Permeability | |||
Co-efficient of Permeability Reduction (%) | X | 94% | IS : 2645 & ASTM C1306-05a) |
Depth of Water Penetration | 37mm | 4mm | IS : 2645 & ASTM C1306-05a) |
DOSAGE
0.8 to 1.0% by weight of Cement/Cementitious binder.
SHELF LIFE
12 months of manufacture in unopened condition. Should be stored in a dry place with temperatures ranging between 50 C – 35 0 C.
PACKING
Available in 10/25Kg. HDPE Bag.
HANDLING PRECAUTION
Hind Crystal Seal (I) is non-toxic but ingestion is to avoided. If contact with eyes occurs, wash well immediately with water and seek medical advice.
USES
It is used to stop running water and seepage through concrete and masonry walls, dams etc.
ADVANTAGES
APPLICATION
Chisel the masonry around the crack to a width & depth not less than 25 mm. The hole should be wider within the wall than at the surface. Mix Hind Plug S in the ratio of 0.28 to 0.33 (Water/powder ratio). Force the material into the crack when heat generation is felt. Hold tightly with hand for 3 minutes, wearing rubber hand gloves.
PROPERTIES
Aspect | Light Brown Powder |
Setting at 270 C | 1to 3 minutes |
Compressive Strength | 8 N/mm2 (minimum) after 1 hour19 N/mm2 (minimum) after 24 hour |
SHELF LIFE
6 months from the date of manufacture in unpacked condition. Should be stored in a cool and dry place.
PACKING
Available in 25 Kg. HDPE Bag
HANDLING PRECAUTION
Hind Plug S is non-toxic and ingestion is to be avoided. If contact with eyes occurs, wash well immediately with water and seek medical advice.
INTEGRAL WATERPROOFING COMPOUND FOR CEMENT MORTAR AND CONCRETE
DESCRIPTION
Hind Proof No.1 is a semi-paste, waterproofing compound which is used as an additive in cement concrete and plastering, bearing BIS Certification Mark IS 2645:2003.
USES
swimming pools etc
ADVANTAGES
on the plastered surface.
APPLICATION
1.5 kg per bag of cement is added for mix proportion of 1: 6 or leaner mix and 1kg per bag of cement is added for mixed proportion of 1: 4 or richer mix.
B. Concreting
IMPORTANT
Water should not be added to make the mortar/concrete workable if it gets dried up or the use of the same is delayed.
PROPERTIES
Aspect | Semi-paste liquid. |
Specific Gravity | 1.06 + 0.02 |
Colour | Yellow |
Setting time | Normal |
Chloride | 0.25 %(Max) |
Permeability to water as per IS: 2645 | Much below the limits of the standard. |
SHELF LIFE
Best before 12 months from the date of manufacture. Should be stored in a cool and dry place away from direct sunlight at temperature ranging between 20 C (Min.) and 45 0 C (Max.).
PACKING
1 Kg, 5 Kg, 25 Kg, 50 kg, 100 kg & 225 Kg Container.
HANDLING PRECAUTION
Hind Proof No.1 is non-toxic, non-flammable, Eco-friendly and ingestion is to be avoided. Any splashes to the skin must be washed with clean water. If contact with eyes occurs, wash well immediately with clean water and seek medical advice.
RAPID/QUICK SETTING/HARDENING COMPOUND FOR CEMENT MORTAR & CONCRETE
DESCRIPTION
Hind Proof No-2 is an extra fast setting waterproofing/plugging compound. It is a pink colored liquid.
USES
Hind Proof No-2 is an excellent time tested liquid admixture for emergency/immediate repair work. Instant leak plugging and quick fixing of nozzle. It is widely used as a plugging compound for basements, pipe joins, retaining walls, tunnels and sewage works, where water is pouring under pressure.
ADVANTAGES
APPLICATION
Cut back the opening of leaking hole to form concave shape tapering to a narrow mouth at the entrance, place the gelled cement mass into the hole and keep the pressure on for 4 to 5 minutes.
PROPERTIES
Aspect | Liquid |
Specific Gravity | 1.25 + 0.02 |
Dose | 37% by weight of cement. Not to be diluted with water. |
Chloride | 0.20 % (Max) |
Setting Time | 30 to 60 seconds. |
SHELF LIFE
18 months from the date of manufacture. Should be stored in a cool and dry place.
PACKING
Available in 1, 5, 20 Kg. HDPE Containers.
HANDLING PRECAUTION
Hind Proof No-2 is non-toxic and ingestion is to be avoided. Any splashes to the skin must be washed with water. If contact with eyes occurs, wash well immediately with water and seek medical advice
QUICK SETTING COMPOUND FOR CEMENT MORTAR & CONCRETE ADDITIVE
DESCRIPTION
A multipurpose cement mortar & concrete additive in liquid form when added to concrete, results in quick setting or rapid hardening of the same.
USES
Hind Proof No-3 can be used in Tunnels, Basement, and Emergency Repair and to stop ingress of water through structures in Swimming Pool, Water treatment plant, reservoir etc. It is also used for any emergency repair during short duration of shutdown. For sealing leaking joints Hind Proof No-3 is very useful.
ADVANTAGES
APPLICATION
Hind Proof No-3 is to be diluted with water in the ratio 1:1 to 1:2. Before addition of diluted Hind Proof No-3, sand, aggregate & cement are to be mixed properly in dry condition and then the Hind Proof No-3 solution is to be added at last and then mixed quickly, so as to avoid stiffening during mixing. For stopping minor leakages and dampness neat cement and Hind Proof No-3 solution are mixed thoroughly to form putty like consistency and applied on the surface immediately.
PROPERTIES
Aspect | Transparent Liquid | ||
Specific Gravity | 1.20 + 0.02 | ||
Dose | 1:3 or 4 (Hind proof No.3: Cement) but may vary depending on site condition. | ||
Setting Time | Initial | 2 to 3 minutes | Variation may occur depending on quality and type of cement. |
Final | 4 to 6 minutes |
SHELF LIFE
Best before 12 months from the date of manufacture. Should be stored in a cool and dry place away from direct sunlight at temperature ranging between 20 C (Min.) and 45 0 C (Max.).
PACKING
Available in 1, 5, 20, 50, and 250 Kg. HDPE Containers
HANDLING PRECAUTION
Hind Proof No-3 is non-toxic and ingestion is to be avoided. Any splashes to the skin must be washed with water. If contact with eyes occurs, wash well immediately with water and seek medical advice.
Even though HINDCON CHEMICALS LTD. (Formerly known as Hind Silicates Pvt Ltd.) was formed in 2000, its chemical production roots date back to as early as 1947