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EPOXY GROUTS & MORTARS 2018-01-23T08:07:11+00:00

EPOXY GROUTS & MORTARS

Hind Anchorlok pdf1

Category: EPOXY GROUTS & MORTARS

USES

  • 1. Fixing Insert Plates
  • 2. Fixing Foundation Bolts
  • 3. Fixing Tie Bars
  • 4. Anchoring Rail Tracks
  • 5. Fixing Base Plates
  • 6. Anchor for Docks, Cranes etc.

ADVANTAGES 

  • 1. Fast Curing
  • 2. Gain of compressive and bond strength is very fast
  • 3. Resistant to vibrations
  • 4. Resistant to moisture and can be applied to damp areas.
  • 5. Good bond with a wide range of bases.
  • 6. Easy mixing and application.
  • 7. Non shrink.

APPLICATION 

Surface Preparation 

  • 1. The anchoring points are to be marked as per designed numbers of anchors.
  • 2. Drilling of holes to be carried out as per designed diameter and depth ( A table indicating the dia. and depth is given below) by electrical rotary drill.
  • 3. The holes are to be cleaned preferably by compressed air.
  • 4. New concrete surface should be cured well for 28 days.
  • 5. The anchor bars of designed length and diameter should be properly cleaned from all rust dirt etc.

 MIXING 

  • 1. The entire content of Pack –A is taken in a clean dry container suitable for stirring.
  • 2. The content of Pack- B is then slowly poured and mixed gently with the previously taken Pack- A content.
  • 3. Avoid part mixing of the components.

POURING 

  • 1. The mixed material is then poured into the holes slowly for vertical joints as per calculated quantity and the anchor bolts are inserted and agitated gently and then left undisturbed till the setting of the material. ( The material should just spill over after inserting the anchor bolt up to full depth)
  • 2. For horizontal joints the material is to be injected deep into the drilled hole as per the calculated quantity and the anchor bolts are inserted and agitated gently and then left undisturbed till the setting of the material. ( The material should just spill over after inserting the anchor bolt up to full depth)

CLEANING 

The cleaning of tools to be done with organic solvent like Xylene.

TECHNICAL DATA

Table-1

Showing recommended bore diameter and maximum pull out strength for different diameter of anchor rod/bolt for each 100 mm anchoring length.

Diameter of Anchor Bore Diameter Load in M.T in Concrete of grade M-20 and above
8 mm 16 mm 0.40 M.T
10 mm 18 mm 0.50 M.T
12 mm 20 mm 0.60 M.T
16 mm 26 mm 0.80 M.T
20 mm 32 mm 1.00 M.T
32 mm 51 mm 1.60 M.T
40 mm 55 mm 2.00 M.T

Table-2

Showing approx consumption of Hind Anchorlok for each 100 mm of anchor depth for different diameter of bolt.

Diameter of Anchor Bore Diameter Approx.Consumption in gms
8 mm 16 mm 30 gm
10 mm 18 mm 35 gm
12 mm 20 mm 40 gm
16 mm 26 mm 66 gm
20 mm 32 mm 100 gm
32 mm 51 mm 250 gm
40 mm 55 mm 225 gm

PROPERTIES 

Anchorlok
Appearance after mixing Semi Paste
Colour Yellowish Brown
Specific gravity 2.00
Pot Life 12 mins
Setting Time at 280C 25 mins
Compressive strength( 24 Hrs) 60 N/mm( Minimum)

COVERAGE 

1 Kg pack of Hind Anchorlok will yield 0.5 Ltr.

PACKING 

1 Kg Kit (Comp. A & Comp B)

HANDLING PRECAUTION

The mixing of Comp-A & B is to be done gently, vigorous stirring is to be avoided, the mixed material should not be touched with bare hand. Contact with skin, eye can cause burning, in such cases medical advise should be taken.

Hind ERA 31 pdf1

Category: EPOXY GROUTS & MORTARS

TWO COMPONENT THIXOTROPIC EPOXY RESIN BASED ADHESIVE

 DESCRIPTION

 Hind ERA 31 is a solvent-free, thixotropic, two component adhesive and repair mortar based on a combination of epoxy resins and specially selected filler. Its pasty consistency, allows an easy and versatile application, manufactured as per FIP Specification.

USES

 Hind ERA 31 can be used suitably for:

  • 1. Structural thin film bonding of concrete, metal, wood, etc.
  • 2. Interior, vertical and overhead repair of concrete.
  • 3. Filling blowholes and sealing of concrete surface.
  • 4. Seal cracks around injecting ports prior to pressure injection grouting.
  • 5. Grout bolts, dowels, pins, vertical & overhead, etc.
  • 6. Segmental Bridge Construction.

ADVANTAGES

Hind ERA 31 is very useful in concrete such as

  • 1. Paste consistency ideal for easy application on both vertical & overhead surfaces.
  • 2. Suitable for both dry and damp surfaces.
  • 3. Non-sag product even at high temperatures.
  • 4. Hardens without shrinkage.
  • 5. Excellent adhesion to concrete, masonry, metals and most structural materials.
  • 6. Fast setting and high early strength.
  • 7. High abrasion resistance.

 COVERAGE

 1.5 Kg. / m2 to 1.8 Kg./ m2 per mm thickness.

 APPLICATION

 Surface Preparation: All surfaces must be sound, clean, free from all loosely adhering particles. It may be damp or dry but free of standing water, cement laitance, grease, curing compound, foreign particles, etc. should be removed. Surface preparation work may be done by sand-blasting or other mechanical means.

 Mixing: Mix both components together for at least two minutes with a mixing paddle attached to a slow speed electric drill [max 300 R.P. M.] until smooth consistency and even grey colour of the mixture is obtained. Mix only that quantity that can be used within its pot life. To prepare a mortar, slowly add upto one part by loose volume of oven-dried aggregate to one part of mixed Hind ERA 31 until uniform consistency is obtained.

Application: When using as a structural adhesive, apply the mixed Hind ERA 31 to the prepared mating surfaces with a trowel, spatula or by glove protected hand. When applying as a patching mortar, take into account any form of work that may be required. Place the prepared mortar in void and work with a trowel to fill the cavity. Strike off level. On damp surface ensure that the material is well rubbed in.

Cleaning: Clean all tools & equipment immediately after use with, Xylene, Toluene or suitable solvent.

IMPORTANT RECOMMENDATIONS

 Optimal working temperature is 5º to 40º C. When working at a higher temperature, the pot life will be shortened. Similarly, when working at a lower temperature, the material will become more difficult to apply and it will take longer time to harden.

Minimum substrate temperature = 5º C.

Maximum thickness of adhesive = 3.5 mm.

Maximum thickness of layer for horizontal surface (mortar) = 30 mm.

Maximum non-sag thickness on vertical surface (mortar) = 10 mm.

Not to be used for sealing cracks under hydrostatic pressure. Epoxy mortar is for interior use only.

 PROPERTIES

Aspect Paste
Colour Grey (System), Comp ‘A’-White, Comp ‘B’-Black
Mix Ratio 2:1 (Comp A : Comp B)
Density 1.60 ± 0.10 kg/ lit (System)
Pot life at 30 °C 30 minutes
Compressive Strength at 30 °C 32-37N/mm2 after 12 hours Curing
55-60 N/mm2 after 24 hours Curing
75-80 N/mm2 after 7days Curing
Bond Strength to Concrete at 30 °C 12-15 N / mm2 after 7days  (Concrete Failure 100%)
Tensile Strength at 30 °C 8-10 N/mm2 after 7 days10-15 N/mm2 after 14 days
Flexural Strength at 30 °C 10-15 N/m2 after 24 hours of Curing
20-25N /mm2 after 7days of Curing
25-30N /mm2 after 14days of Curing

 PACKING

3 & 6 Kg Container.

SHELF LIFE

 12 months if it is in unopened condition. Should be stored in a cool and dry place away from direct sunlight.

 HANDLING PRECAUTION

Hind ERA 31 is non-toxic but ingestion is to be avoided. Any splashes to the skin must be washed with water. If contact with eyes occurs, wash well immediately with water and seek medical advice.

Hind ERS 21 pdf1

Category: EPOXY GROUTS & MORTARS

USES

Hind ERS 21 is ready to use for pressure injection into concrete for structural repairs. The system possess the properties like low viscosity, non-shrink, free flowing and pourable, hence it find various usages in sealing of crack through injection operation, in expansion joint, floor joint, pavement joint, etc.

ADVANTAGES

Hind ERS 21 is very useful in concrete such as

  • 1. It can be injected into extremely fine cracks and small cavities.
  • 2. It has high compressive strength, tensile and flexural strength.
  • 3. Excellent bonding and adhesion.
  • 4. No shrinkage during curing.
  • 5. Like all epoxy resin system it has high chemical resistance.
  • 6. Cured material is not brittle and remains slightly flexible.
  • 7. Reduce thermal expansion co efficient thus improves thermal conductivity.

APPLICATION 

Surface Preparation: Before application surface preparation is important, surface should be cleaned, dry, free from loose particles, oil, grease or other foreign materials, injection nipples are fixed in a square grid maximum 500 to 800 mm c/c depending on the cracks and nature of concrete, if required for effective treatment, the grid may be reduced. Before the injection starts all cracks and crevices are to be sealed with Hind ERS 21 mortar and surface sealing is to be done for other porous areas.

Mixing:

Mix 1 part by wt of component B with 2 parts by wt of component A i.e. Mixing Ratio = Component A: Component B = 2:1 (by wt). Mix at least 5 minutes to uniform color without any steak using a drill and paddle mixed (speed 200 RPM) so as to avoid any entrapped air. Comp B is to be poured in Comp A and stirred gently.

Injection:

The grout mixture should be pumped by a positive displacement plunger type pump. Inject at slow and even pressure through the injecting nipples till refusal or when the grout oozes out from nipple immediately adjacent to or above the one being injected.

Cleaning: 

Clean all tools & equipment immediately after use with, Xylene, Toluene or suitable solvent.

PROPERTIES

Aspect Light amber
Mixed ratio Comp A: Comp B = 2:1 (by wt)
Density 1070 to 1090 kg/ m3
Pot life 60 minutes at 27 °C
Compressive strength at 27 °C 35N/ mm2 (min) in 24 hrs.80 N/ mm2 (min) in 7 days.
Tensile strength at 27 °C 15 – 20 N/ mm² in 7 days.
Flexural strength 27 °C 30 – 40 N/ mm² in 7 days.
Shrinkage Practically no shrinkage.
Chemical resistance Chemically resists by wide range of chemicals and oils.

PACKING

3, 6, 12 Kg Kit or as required.

SHELF LIFE

12 months if it is in unopened condition. Should be stored in a cool dry place away from direct sunlight.

HANDLING PRECAUTION

Hind ERS 21 is non-toxic but ingestion is to be avoided. Any splashes to the skin must be washed with water. If contact with eyes occurs, wash well immediately with water and seek medical advice.

Hind ERS 21 P pdf1

Category: EPOXY GROUTS & MORTARS

ADVANTAGES

Hind ERS 21 P is very useful in concrete such as

  • 1. Excellent bonding and adhesion to all substrate.
  • 2. No shrinkage during curing.
  • 3. Easy application by brush or sprayer. 

APPLICATION 

Surface Preparation: 

Concrete Surface: Before application surface preparation is important, surface should be cleaned, dry, and free from loose particles, oil, grease or other foreign materials. All undulations, blow- holes and surface imperfections to be made good before application of Hind ERS 21 P 

Metal Surface: Any previous surface treatments should be removed to get back the original metal surface by means of sand blasting. If blasting is not possible descaling guns or rotary wire brush may be used to get the original metal surface. It should be noted that the surface does not get re-oxidized before application of Hind ERS 21 P

Mixing: Mix 1 part by wt of component B with 2 parts by wt of component A i.e. mixing ratio = Component A: Component B = 2:1 (by wt). Mix at least 5 minutes to uniform color without any streak using a drill and paddle mixed (speed 200 RPM) so as to avoid any entrapped air. Comp B is to be poured in Comp A gently.

Cleaning: Clean all tools & equipment immediately after use with, Xylene, Toluene or suitable solvent.

PROPERTIES 

Aspect Pack A Liquid,  Pack B Liquid
Mixed ratio Comp A: Comp B = 2:1 (by wt)
Density 1.05 ± 0.02 at 27 °C ± 2 °C
Pot life Approximately 60 minutes at 27 °C
Coverage 4 to 6 sq. mtr/ kg of mixed material depending on the texture and porosity of the surface.
Flexural strength 27 °C More than 25 N/ mm² in 7 days.
Chemical resistance Chemically resistant to wide range of chemicals and oils.

PACKING

1.5 Kg, 6 Kg & 18 Kg Kit.

SHELF LIFE

12 months if it is in unopened condition. Should be stored in a cool dry place away from direct sunlight.

HANDLING PRECAUTION 

Hind ERS 21 P is non-toxic but ingestion is to be avoided. Any splashes to the skin must be washed with water. If contact with eyes occurs, wash well immediately with water and seek medical advice.

Hind ERS 21(LV) pdf1

Category: EPOXY GROUTS & MORTARS

USES

Hind ERS 21 (LV) is ready to use for pressure injection into concrete for structural repairs. Due to low viscosity, non-shrink, free flowing injectable and pourable system which find various usage in sealing of crack, expansion joint, floor joint, pavement joint, etc.

ADVANTAGES

Hind ERS 21 (LV) is very useful in concrete such as

  • 1. Due to low viscosity it can be injected into extremely fine cracks and small cavities.
  • 2. It has high compressive strength, tensile and flexural strength.
  • 3. Excellent bonding and adhesion.
  • 4. No shrinkage during curing.
  • 5. Like all epoxy resin system it has high chemical resistance.
  • 6. Cured material is not brittle and remains slightly flexible.
  • 7. Reduce thermal expansion co efficient thus improves thermal conductivity.

APPLICATION 

Surface Preparation: Before application surface preparation is important, surface should be cleaned, dry, free from loose particles, oil, grease or other foreign materials, injection nipples are fixed in a square grid maximum 500 to 800 mm c/c depending on the cracks and nature of concrete, if required for effective treatment, the grid may be reduced. Before the injection starts all cracks and crevices are to be sealed with Hind ERS 21 (LV) mortar and surface sealing is to be done for other porous areas.

Mixing: Mix 1 part by wt of component B with 2 parts by wt of component A i.e. mixing ratio = Component A: Component B = 2:1 (by wt). Mix at least 5 minutes to uniform color without any streak using a drill and paddle mixed (speed 200 RPM) so as to avoid any entrapped air.

Injection: The grout mixture should be pumped by a positive displacement plunger type pump. Inject at slow and even pressure through the injecting nipples till refusal or when the grout oozes out from nipple immediately adjacent to or above the one being injected.

Cleaning: Clean all tools & equipment immediately after use with, Xylene, Toluene or suitable solvent.

PROPERTIES

Aspect Light amber
Mixed ratio Comp A: Comp B = 2:1 (by wt)
Density 1070 to 1090 kg/ m3
Pot life Approximately 45 minutes at 30 °C
Compressive strength at 30 °C 30 N/ mm² (min) in 24 hrs.60 N/ mm² (min) in 7 days.
Tensile strength at 30 °C 35 N/ mm²in 7 days.
Flexural strength 30 °C 30– 40 N/ mm² in 7 days.
Gel time 60 min at 30°C
Shrinkage Practically no shrinkage.
Chemical resistance Chemically resistant to wide range of chemicals and oils.
Water absorption < 1 %

PACKING

3, 6 & 12 Kg Kit or as required.

SHELF LIFE 

12 months if it is in unopened condition. Should be stored in a cool dry place away from direct sunlight.

 HANDLING PRECAUTION 

Hind ERS 21 (LV) is non-toxic but ingestion is to be avoided. Any splashes to the skin must be washed with water. If contact with eyes occurs, wash well immediately with water and seek medical advice.

Hind ERS 2115,2118,2120 pdf1

Category: EPOXY GROUTS & MORTARS

MIXING RATIO HIND ERS 2115 HIND ERS 2118 HIND ERS 2120
Component A 100 parts by weight 100 parts by weight 100 parts by weight
Component B 50 parts by weight 50 parts by weight 50 parts by weight
Component C 750 parts by weight 900 parts by weight 1000 parts by weight

PROPERTIES

Aspect Off White Off White Off White
Density (Kg/m3 ) 2025-2050 2150-2100 2200-2250
Compressive Strength N/mm²24 hours at 270 C

7 days at 270 C

Min. 25

Min. 55

Min. 25

Min. 50

Min. 25

Min. 50

Tensile Strength (N/mmin 7 days) 10-20 10-20 10-20
Flexural Strength (N/mm2 in 7 days)    20-30    20-30   20-30
Chemical Resistance Unaffected by a wide range of chemicals, oils etc. for all the three.
Pot Life Approximately 50 minutes at 300 C for all the three.
Shrinkage Non-Shrink

APPLICATION

Surface Preparation

The area to be treated should be properly cleaned. The V-groove cut along the cracks, voids, unsound concrete pockets are filled/repaired with HIND ERS mortar after applying bond coat of a HIND ERS- 21P.

Mixing:

Mix all the components – B Polyamide Hardener with Component – A Resin, Add Component –C Special Aggregate and again mix well. Mix for 5-7 minutes using a drill and paddle (maximum 500 R.P.M.) or by manually.

SHELF LIFE

12 months from the date of manufacture in unopened condition and stored in a cool place under shade.

PACKING

18 & 36 Kg Kit or as required

HANDLING PRECAUTION 

Hind ERS 2115/2118/2120 are non-toxic and ingestion is to be avoided. Any splashes to the skin must be washed with water. If contact with eyes occurs, wash well immediately with water and seek medical advice.

Hind ERS 212 pdf1

Category: EPOXY GROUTS & MORTARS

ADVANTAGES 

  • 1. Free flowing and non-shrink system.
  • 2. Resistance to acids and alkalis.
  • 3. Moisture insensitive
  • 4. Useful and helps rapid installation process with high strength.
  • 5. Very useful in sealing wider cracks

MIX RATIO

Component A – 2 parts by weight: Component B -1 parts by weight: Component C- 2 parts by weight.

APPLICATION

Preparation of Surface

The area to be treated should be properly cleaned by wire brush. Injection ports/nozzles are fixed at a regular spacing. The ports/nozzles to be sealed on the surface to prevent the grout from oozing out at the time of injection operation. It can be directly poured into wider cracks to fill it by gravity.

Mixing                                      

Component-B Polyamide Hardener and Component –A Resin are mixed at first, then Component C Special Aggregate is slowly mixed well, so as not to entrap air into the product. Mixing is done for 2-3 minutes using a drill and paddle (maximum 200-300 R.P.M.).Only required quantity of material to be mixed for immediate use. The mixed material should be kept undisturbed for 2-3 minutes, so that if any entrapped air is there it escapes from the mix.

 Injection     

The grout mixture is pumped through the ports/nozzles fixed by means of positive displacement pump till there is refusal from the nozzle or the mixture comes out of the adjacent nozzle.

Cleaning: Clean all tools & equipment immediately after use with, Xylene, Toluene or suitable solvent.

PROPERTIES 

Aspect Comp.A-Liquid, Comp.B -Liquid, Comp.C- Powder
Colour Off white (Mixed material)
Density 1350 –1400 Kg/m3  (Mixed material)
Mix Ratio Comp.A : Comp.B : Comp C = 2:1:2 by weight
Working Time 40-45 minutes at 270 C 20 C
Compressive Strength Min 30N /mm2  2N/mm2   in 24 hours at 270 C 20 C70  5N /mm2 in 7 days at 270 C 20 C
Bond Strength 1.5-2N /mm2 in 7 days at 270 C 20 C
Tensile Strength 14-17.5 N/mm2 in 7 days at 270 C 20 C
Flexural Strength 25-35 N/mm2 in 7 days at 270 C 20 C
Chemical Resistance Is not affected by wide range of chemicals, oils etc.
Shrinkage Non-shrink

SHELF LIFE

 12 months if it is in unopened condition. Should be stored in a cool dry place away from direct sunlight.

PACKING

5 Kg Kit or as required.

HANDLING PRECAUTION

Hind ERS 212 is non-toxic but ingestion is to be avoided. Any splashes to the skin must be washed with water. If contact with eyes occurs, wash well immediately with water and seek medical advice.

Hind ERS 216(UV) pdf1

Category: EPOXY GROUTS & MORTARS

USES

Hind ERS 216 (UV) is extensively used as grout and sealant in Pharmaceuticals, Printing Industries, Food Processing Plants, Workshops, Tea Blending Plants, stone work joints, Chemical resistant linings to tanks and reservoirs etc.

ADVANTAGES

  • Excellent chemical resistance.
  • Completely dust proof and thus hygienic.
  • Durable and hardwearing and of nil maintenance cost.
  • Excellent adhesion and water proofing property.
  • Attractive and available in wide color  range.

APPLICATION

Surface Preparation 

Concrete Surface: The surface of application has to be sound and made free from all dust, dirt, loose & greasy materials and the moisture content of the surface has to be checked. The moisture content can be checked either by a Hygrometer or by an air tight polythene sheet to ensure that no moisture is accumulated in 24 hours for using as grout the grooves should be cut uniformly by a machine tool, dust should be completely removed by suitable method and properly mixed Hind ERS 216 (UV) should be gently poured to ensure free flow of the material to fill the groove.

Mixing 

Hind ERS 216 (UV) is  mixed in small batches taking 2 parts component ‘A’, 1 part component ‘B’ , 6 parts of component ‘C’ and 0.50 part of component ‘D’ taking their weights with a weighing machine. Pre weighted Component ‘A’ has to be poured in a mixing pot first and then component ‘B’, ‘C’ and ‘D’ are to be poured simultaneously and the mix is to be stirred very slowly. When the mix is uniform the low viscous liquid has to be applied/poured on the prepared surface by tooling gently.

PROPERTIES 

Aspect Comp ‘A’- Clear Pale yellow liquidComp ‘B’- Water white liquid

Comp ‘C’- White powder

Comp ‘D’- Color Paste.

Density 1850 to 1900 kg per cum.
Mixing Ratio 2parts Comp-A: 1 part Comp-B : 6  parts Comp-C : 0.50 part Comp-D
Bonding Strength 20-25 Kg/cm2 in 7 days.
Compressive strength 350 Kg /cm2  in 24 hours
Chemical Resistance Is not affected by a wide range of acids, alkalis, salts & oils.
Pot life 30 mins at 270 C if not continuously stirred.

CLEANING

All tools and equipment should be cleaned with Xylene, Toluene or suitable solvent.

COVERAGE

Depends upon the thickness of mortar or size of the groove to be filled

SHELF LIFE

24 months from the date of manufacture if kept unopened and temperature around 30°C.

PACKING

4.75 Kg. & 9.5 Kg. Kit

HANDLING PRECAUTION

While working with Hind ERS 216(UV), the workmen should wear gloves and safety shoes, those who are very sensitive in handling epoxy products should also wear safety glasses and clothes.

Hind ERS 219 pdf1

Category: EPOXY GROUTS & MORTARS

ADVANTAGES 

  • 1. Free flowing and non-shrink system.
  • 2. Resistance to acids and alkalis.
  • 3. Moisture insensitive
  • 4. Useful and helps rapid installation process with high strength.
  • 5. It is used for fixing of bearing plates subjected to heavy load for bridges & piers.

MIX RATIO 

Component A – 2 parts by weight: Component B -1 parts by weight: Component C- 9 parts by weight.

APPLICATION 

Preparation of Surface 

The area to be treated should be properly cleaned by wire brush or shot blasted.

Mixing 

Mix all the Component-B Polyamide Hardener with Component-A Resin. Add Component C Special Aggregate and again mix well, so as not to entrap air into the product. Mix for 2-3 minutes using a drill and paddle (maximum 200-350 R.P.M.).Only required quantity of material to be mixed for immediate use. The mixed material should be kept undisturbed for 2-3 minutes, so that if any entrapped air is there it escapes from the mix.

 Cleaning 

Clean all tools & equipment immediately after use with, Xylene, Toluene or suitable solvent.

PROPERTIES

Aspect Comp.A-Liquid, Comp.B -Liquid, Comp.C-Graded Silica
Density 1800 –1900 kg/m3
Mix Ratio Comp.A : Comp.B : Comp C = 2:1:9 by weight
Working Time 40-45 minutes at 270 C +/- 20 C
Compressive Strength Min 50 N/mm2 in 24 hours at 270 C +/- 20 C75-80 N/mm2 in 7 days at 270 C +/- 20 C
Bond Strength 1.5-2 N/mm2 in 7 days at 270 C +/- 20 C
Tensile Strength 12.5-14 N/mm2 in 7 days at 270 C +/- 20 C
Flexural Strength 20-25 N/mm2 in 7 days at 270 C +/-  20 C
Chemical Resistance Is not affected by wide range of chemicals, oils etc.
Shrinkage Non-shrink

 SHELF LIFE 

12 months from the date of manufacture in unopened condition and stored in a cool place under shade.

PACKING

12 & 18, Kg. Kit or as required.

HANDLING PRECAUTION

Hind ERS 219 is non-toxic but ingestion is to be avoided. Any splashes to the skin must be washed with water. If contact with eyes occurs, wash well immediately with water and seek medical advice.

Hind ERS 3116 pdf1

Category: EPOXY GROUTS & MORTARS

HIGH STRENGTH FAST CURING FLOWABLE EPOXY GROUT

 DESCRIPTION

 Hind ERS 3116 is a three component solvent free, fast curing, fillerised grout, based on modified epoxy resin which is formulated for use as a precision heavy duty chocking grout for carrying out structural repairs and engineering application. The cured resin possesses high mechanical strength, excellent adhesion, non-shrinking properties and is chemical resistant. HIND ERS 3116 epoxy grout is supplied in pre-measured quantities according to the mixing proportion Component A-Resin, Component B-Polyamide Hardener and Component C- Fillers (Inert type). On mixing of all the premeasured Components, it produces a high viscous flowable liquid grout suitable for 10-80mm gap/voids.

USES

  • 1. Fixing of Base plates, Insert plates, Foundation Bolts, Tie Bars.
  • 2. Anchoring hold down bolts and rail track.
  • 3. Fixing of Crane rails and anchoring heavy equipment.
  • 4. Grouting of Heavy machineries with high dynamic loads and vibration.
  • 5. In highly corrosive environment, where there is spillage of chemicals, oil and solvents and cement grout cannot be used.
  • 6. Grouting of production unit where time bound shut down is given for application so that production does not get affected.
  • 7. As a backing material for steel liner of machineries for ore crushing in areas like mine and quarries.

ADVANTAGES

  • 1. Fast curing.
  • 2. Fast gaining compressive and bond strength.
  • 3. Resistant to Vibration and Impact.
  • 4. Resistance to moisture and excellent chemical resistant.

APPLICATION

 Surface Preparation

The area to be treated should be properly cleaned to make it free from dust, oil, laitance by wire brush or mechanically.

 Mixing:

Add Component A – Resin to Component C – Filler (Inert type) and mix for 3-4 minutes using high speed drill machine (1000 rpm- 1500 rpm) fitted with a stirrer until the entire quantity of filler get soaked in the Resin. Finally add Component B – Polyamide Hardener and mix for 2-3 minutes to get the desired flow/ consistency before pouring.

Note: Grouting for thickness between 5-10 mm, it is recommended to use Component C – Filler (Inert type) lesser in quantity ( Ratio: A:B:C = 3:1:9 ),  ( Ratio: A:B:C = 3:1:10) to get the desired flow of the mortar.

Curing

No wet curing is required. Air curing is sufficient for development of strength. Hind ERS 3116 will be fully cured with maximum Compressive strength within 7 days at 270 C. At low temperature curing time and gaining of strength is retarded. The material will not be cured below 50 C.

 PROPERTIES

Aspect Comp. A Comp. B Comp. C
Grey Liquid Thick Liquid Powder
Mixing Ratio 3:1:16 parts by weight
Density (Mixed) 1.80Kg/Ltr.
Application Temperature 100 C –  400 C
Compressive Strength at 270 C (ASTM C 579)     55- 65 N/mm2 after 6 hours
80- 90 N/mm2 after 1day
 90- 95 N/mm2 after 3days
                        100-105 N/mm2 after 7days
Tensile Strength at 270 C (BS 6319 Part 7) 12.5-14 N/mm2  in 7 days
Flexural Strength at 270 C (ASTM C 580 Part 7) 26-28 N/mm2  in 7 days
Bond Strength >  2 N/mm(Concrete failure)
Chemical Resistance It is not affected by wide range of chemicals, oils etc.
Pot Life  at 270 C 45 mins
Setting time at 270 C 80 mins
Shrinkage Non-Shrink

   SHELF LIFE

12 months from the date of manufacture in unopened condition and stored in a cool place under shade.

 PACKING

20 Kg Kit or as required.

HANDLING PRECAUTION

 Hind ERS 3116 is non-toxic and ingestion is to be avoided. Any splashes to the skin must be washed with water. If contact with eyes occurs, wash well immediately with water and seek medical advice.

Hind Marbo Cote 41 pdf1

Category: EPOXY GROUTS & MORTARS

HIGH STRENGTH FAST CURING FLOWABLE EPOXY GROUT

 DESCRIPTION

 Hind ERS 3116 is a three component solvent free, fast curing, fillerised grout, based on modified epoxy resin which is formulated for use as a precision heavy duty chocking grout for carrying out structural repairs and engineering application. The cured resin possesses high mechanical strength, excellent adhesion, non-shrinking properties and is chemical resistant. HIND ERS 3116 epoxy grout is supplied in pre-measured quantities according to the mixing proportion Component A-Resin, Component B-Polyamide Hardener and Component C- Fillers (Inert type). On mixing of all the premeasured Components, it produces a high viscous flowable liquid grout suitable for 10-80mm gap/voids.

USES

  • 1. Fixing of Base plates, Insert plates, Foundation Bolts, Tie Bars.
  • 2. Anchoring hold down bolts and rail track.
  • 3. Fixing of Crane rails and anchoring heavy equipment.
  • 4. Grouting of Heavy machineries with high dynamic loads and vibration.
  • 5. In highly corrosive environment, where there is spillage of chemicals, oil and solvents and cement grout cannot be used.
  • 6. Grouting of production unit where time bound shut down is given for application so that production does not get affected.
  • 7. As a backing material for steel liner of machineries for ore crushing in areas like mine and quarries.

ADVANTAGES

  • 1. Fast curing.
  • 2. Fast gaining compressive and bond strength.
  • 3. Resistant to Vibration and Impact.
  • 4. Resistance to moisture and excellent chemical resistant.

APPLICATION

 Surface Preparation

The area to be treated should be properly cleaned to make it free from dust, oil, laitance by wire brush or mechanically.

 Mixing:

Add Component A – Resin to Component C – Filler (Inert type) and mix for 3-4 minutes using high speed drill machine (1000 rpm- 1500 rpm) fitted with a stirrer until the entire quantity of filler get soaked in the Resin. Finally add Component B – Polyamide Hardener and mix for 2-3 minutes to get the desired flow/ consistency before pouring.

Note: Grouting for thickness between 5-10 mm, it is recommended to use Component C – Filler (Inert type) lesser in quantity ( Ratio: A:B:C = 3:1:9 ),  ( Ratio: A:B:C = 3:1:10) to get the desired flow of the mortar.

Curing

No wet curing is required. Air curing is sufficient for development of strength. Hind ERS 3116 will be fully cured with maximum Compressive strength within 7 days at 270 C. At low temperature curing time and gaining of strength is retarded. The material will not be cured below 50 C.

 PROPERTIES

Aspect Comp. A Comp. B Comp. C
Grey Liquid Thick Liquid Powder
Mixing Ratio 3:1:16 parts by weight
Density (Mixed) 1.80Kg/Ltr.
Application Temperature 100 C –  400 C
Compressive Strength at 270 C (ASTM C 579)     55- 65 N/mm2 after 6 hours
80- 90 N/mm2 after 1day
 90- 95 N/mm2 after 3days
                        100-105 N/mm2 after 7days
Tensile Strength at 270 C (BS 6319 Part 7) 12.5-14 N/mm2  in 7 days
Flexural Strength at 270 C (ASTM C 580 Part 7) 26-28 N/mm2  in 7 days
Bond Strength >  2 N/mm(Concrete failure)
Chemical Resistance It is not affected by wide range of chemicals, oils etc.
Pot Life  at 270 C 45 mins
Setting time at 270 C 80 mins
Shrinkage Non-Shrink

   SHELF LIFE

12 months from the date of manufacture in unopened condition and stored in a cool place under shade.

 PACKING

20 Kg Kit or as required.

HANDLING PRECAUTION

 Hind ERS 3116 is non-toxic and ingestion is to be avoided. Any splashes to the skin must be washed with water. If contact with eyes occurs, wash well immediately with water and seek medical advice.

Hind Marbo Fill pdf1

Category: EPOXY GROUTS & MORTARS

USES

Hind Marbo Fill is mainly used in stone processing industry for filling and bonding of light/white, transparent crystalline natural stones. The liquid consistency and colourless transparent appearance of the product makes waterclear bonding and the stereoscopic structure of the stone is well maintained. The edges and corner or bigger holes on the stone can be filled by adding a little quantity of polyester colour paste to Hind Marbo Fill. Using Hind Marbo Fill, the appearance obtained a very similar to the stone and bonding of joints achieved is almost invisible. We recommend mixing crushed granular material with Hind Marbo Fill while working with crystalline natural stone, so that the crystal structure of the stone is imitated.

ADVANTAGES 

  • 1. It provides a very high adhesion on natural stones.
  • 2. Has a wide field of application due to its varied consistency.
  • 3. Due to slow hardening/setting and low tensions corners, edges and bigger defects can be filled easily.
  • 4. Resistant to water, petrol and a wide range of mineral oils.
  • 5. Can be easily polished.
  • 6. Transparent hence can be applied on light coloured , mainly transparent crystalline natural stones.

APPLICATION 

Before application  the surface is to be cleaned, made completely dry and slightly roughened. Mix 1-2 gms of Pack B (Hardener) (30-70 drops) to 100 gms of Pack A. (Resin) thoroughly. The mixed material to be used up within 5-8 minutes at 270 C. After air curing 6-8 hours the treated portion can be exposed to withstand strain and after 12 hours it can be processed further. The hardening of the mix is accelerated at higher temperature and delayed at cols temperature.  Tools used for application to be cleaned with MEK/Xylene/Toluene.

PROPERTIES 

Aspect Honey Yellow, transparent when cured.
Specific gravity 1.01 0.05 at 270 C.
a) Working Time /min at 270 C
Using 1% Hardener 10-12 mins
Using 2% Hardener    6-8  mins
b) With 1.5% Hardener
At 250 C    8-12  mins
At 270 C    4-5  mins
At 300 C    3- 4 mins
Tensile Strength  40-50N/mm2
Bending Strength      80N/mm2
Compressive Strength 1500-1600N.mm2

SHELF LIFE 

12 months from the date of manufacture in unopened condition.  To be stored in a cool and dry place away from direct sunlight.

PACKING 

250 gm & 500 gm Kit (Pack A & Pack B)

HANDLING PRECAUTIONS

Hind Marbo Fill is non-toxic and inhalation to be avoided. Any splashes to skin if happens, wash with water. If contact with eyes occurs, immediately wash with water and seek medical advice.